OSHA Injury & Illness Reporting and Recordkeeping Procedure template
An OSHA injury and illness reporting and recordkeeping procedure is the written routine that turns a workplace injury into the right paperwork, on the right form, on time: internal reporting the same shift, the severe-injury phone call to OSHA when one is required, the entry on the OSHA 300 log with its 301 incident report, and the 300A annual summary. It is the difference between a recordkeeping system and a pile of forms discovered during an inspection.
The stakes are asymmetric. Recording an injury costs minutes; failing to record one, or missing a federal reporting clock, is one of the most commonly cited OSHA violations and reads as concealment even when it was confusion. A written procedure with named owners is how small employers stop depending on whoever happens to remember the rules.
This template gives you the full sequence: immediate response, the reportable-to-OSHA decision, the recordable-or-not decision, filling the forms, the annual summary, and the privacy and employee-access rules that come with them.
Full text, ready to adapt.
Highlighted fields are placeholders — replace them with your organisation's specifics. A starting point, not legal advice.
OSHA Injury & Illness Reporting and Recordkeeping Procedure
SOP · Health & Safety
1. Purpose and scope
This procedure sets out how {{org.name}} responds to, reports, and records work-related injuries and illnesses at [site(s)]. It applies to all employees, and to temporary workers we supervise day to day — their cases go on our log. [Name/role] is the recordkeeper and owns every deadline in this procedure; [name/role] is the deputy.
2. Two different obligations: reporting and recording
- Reporting means notifying OSHA directly, fast, for the most severe outcomes — per OSHA: a work-related fatality within 8 hours; an inpatient hospitalization, amputation, or loss of an eye within 24 hours. This applies to every employer, whatever its size or industry.
- Recording means logging work-related injuries and illnesses on the OSHA 300 log with a 301 report for each — generally cases involving death, days away from work, restricted work or job transfer, medical treatment beyond first aid, loss of consciousness, or another significant diagnosis. Per OSHA, the 300 log applies to employers with more than 10 employees in covered industries.
- First-aid-only cases are not recordable, but every case — however minor — goes in {{org.name}}'s internal incident log at [location/system], because near misses and small cuts are where the next serious injury announces itself.
- When in doubt whether a case is recordable, [name/role] checks OSHA's recordkeeping guidance and documents the decision either way.
3. Immediate response to an injury or illness
- 1Make the person safe and get them care: first aid on site, [clinic] for medical treatment, 911 for anything serious. Care always comes before paperwork.
- 2The supervisor secures the scene if the injury is serious — nothing moved except to help the injured or prevent further harm — and notifies [name/role] immediately.
- 3The employee (or a witness, if the employee cannot) reports what happened to the supervisor before the end of the shift.
- 4The supervisor completes the internal incident report at [location/system] within [timeframe]: who, what, where, when, witnesses, and immediate cause.
- 5[Name/role] screens the case the same day: does it start a federal reporting clock, and is it recordable?
4. Reporting severe injuries to OSHA
- 1Confirm the outcome and whether it is work-related: fatality, inpatient hospitalization, amputation, or loss of an eye.
- 2Check the clock, per OSHA's rule: 8 hours for a fatality, 24 hours for an inpatient hospitalization, amputation, or loss of an eye — the clock runs from when {{org.name}} learns of the event.
- 3Gather what the report needs: business name, location and time of the incident, type of event, number affected, names, a contact person, and a brief description.
- 4Make the report via OSHA's current channels — phone the nearest OSHA area office, call OSHA's 24-hour hotline, or use the online form at osha.gov/report. In a state-plan state, report to the state agency per its rules.
- 5Record who reported, to whom, when, and any report number in the incident file.
- 6Notify [senior leader] and begin the investigation while facts are fresh — an OSHA inspection may follow, and the scene stays secured until released.
5. Recording the case: 300 log and 301 report
- 1Enter every recordable case on the OSHA 300 log within the timeframe OSHA's rule sets, using the current forms from OSHA's recordkeeping page.
- 2Classify the case in one column only — death, days away, restricted work or transfer, or other recordable case — and describe the injury, the body part, and the event plainly.
- 3Complete a 301 incident report (or an equivalent such as a workers' compensation first report that captures the same information) for the same case.
- 4Count days away and restricted days per OSHA's counting rules, and update the log entry as the case develops — outcomes change, and the log should change with them.
- 5File the medical and case records at [secure location/system], separate from general personnel files, with access limited to [roles].
- 6Cross-check monthly against the internal incident log and workers' compensation claims — the case that reaches the insurer but never reaches the 300 log is the classic recordkeeping failure.
6. The 300A annual summary
At year end, [name/role] totals the 300 log onto the 300A annual summary — including zeros if there were no cases — and a company executive certifies it, as OSHA's rule requires. The summary is posted where notices to employees go, for the posting period OSHA specifies each year, and {{org.name}} submits data electronically to OSHA if its size and industry are covered by the electronic submission rule — [name/role] checks OSHA's current criteria each January.
Logs, 301 reports, and summaries are retained for the period OSHA's rule specifies, at [location/system].
7. Privacy cases and employee access
- For privacy-concern cases as defined by OSHA — including certain injuries of an intimate nature and other listed categories — enter "privacy case" on the 300 log instead of the name and keep the identity on a separate confidential list.
- Employees, former employees, and their representatives have the right to view the 300 log and their own 301 information, per OSHA's rule; requests go to [name/role].
- No one is discouraged, disciplined, or retaliated against for reporting an injury or illness — programs and incentives that suppress reporting are prohibited at {{org.name}}.
8. Records and review
This procedure is reviewed [frequency, e.g. annually], after any OSHA contact or inspection, and when OSHA updates its forms or submission criteria. Owner: [name/role]. Next review due: [date].
How to adapt this template.
Name the recordkeeper and a deputy, and put OSHA's reporting channels — area office number, 24-hour hotline, osha.gov/report — in the procedure and in both their phones today.
Check whether your industry is covered by the 300 log requirement and by electronic submission, using OSHA's current lists rather than memory.
If you are in a state-plan state, replace the federal contacts with your state agency's and check its rules for any differences.
Download the current 300, 300A, and 301 forms from OSHA's recordkeeping page and set up your log for the year — do not photocopy a decade-old set.
Train every supervisor on the same-shift internal report and the severe-injury clocks — the 8- and 24-hour windows are usually lost in the first hour, not the last.
Diary the year-end 300A routine now: totals, executive certification, posting, and the electronic submission check.
Turn this template into trained, proven behaviour
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OSHA Injury & Illness Reporting and Recordkeeping Procedure template FAQs
What must we report directly to OSHA, and how fast?
Per OSHA's reporting rule: a work-related fatality within 8 hours of learning of it, and an inpatient hospitalization, amputation, or loss of an eye within 24 hours. This applies to all employers regardless of size or industry, by phone to the area office, via OSHA's 24-hour hotline, or online at osha.gov/report. In a state-plan state, report to your state agency.
Who has to keep the OSHA 300 log?
Per OSHA, the 300 log requirement applies to employers with more than 10 employees in covered industries — certain low-hazard industries are exempt from routine recordkeeping. Check OSHA's current exemption lists for your industry code, and remember the exemption never removes the duty to report fatalities and severe injuries.
What makes an injury "recordable"?
Broadly: a work-related case involving death, days away from work, restricted work or job transfer, medical treatment beyond first aid, loss of consciousness, or another significant diagnosis by a licensed health care professional. First-aid-only cases are not recordable. The line between "first aid" and "medical treatment" is defined in OSHA's rule — check the definitions rather than guessing, and document borderline decisions.
Is recording an injury an admission that we did something wrong?
No. OSHA is explicit that recording a case does not mean the employer or employee was at fault or that a rule was violated. The log is a census of what happened, not a confession — and treating it that way is what leads to the under-recording that actually gets employers cited.
What if we are not sure whether a case is recordable?
Decide it deliberately: check OSHA's recordkeeping guidance, take the interpretation that fits the definitions, and write down the reasoning and the date. A documented, defensible "no" is respectable; a case that was never considered is what inspectors read as concealment. When it stays genuinely unclear, ask your OSHA area office or state consultation program.
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